Overview
The NSI Industries AL4/0N is a dual-rated (AL9CU) compression lug from the AL-N Series, engineered for terminating large 4/0 AWG stranded conductors in high-current electrical applications. Produced from high-conductivity aluminum tubing with an electro-tin plating, this two-hole standard barrel lug provides reliable, corrosion-resistant termination suitable for both aluminum and copper conductors. The lug is pre-filled with oxide inhibitor and sealed with a color-coded white cap for field identification and long-term connection integrity.
With cULus Listing and compliance with UL486A/B, the AL4/0N is approved for 600V service and listed for up to 35kV maximum when properly installed to cable manufacturer specifications — making it well-suited for medium-voltage distribution applications. The chamfered barrel entry and die index markings simplify installation and ensure proper crimp die selection.
Features
- Dual-rated AL9CU — compatible with both aluminum and copper conductors
- Produced from high-conductivity aluminum tubing for optimal current transfer
- Electro-tin plated for superior corrosion resistance
- Color coded white and marked with die index information for quick field identification
- Pre-filled with oxide inhibitor and capped with color-coded cap to prevent oxidation
- 45° deep chamfer entry eases conductor insertion
- Two-hole standard barrel for secure, dual-bolt panel or busbar mounting
- cULus Listed for Wire Connector; UL486A/B Listed
- UL Listed to 35kV maximum when properly installed to cable manufacturer specifications
- Temperature rating: 90°C
- Compatible crimp tools: NSI N1240, N121D (expanded wire range with NSI N12ID dieless tool)
Specifications
| Manufacturer | NSI Industries |
|---|---|
| Model Number | AL4/0N |
| Series | AL-N |
| Wire Range | 4/0 AWG Stranded |
| Expanded Wire Range | 4/0–1 AWG (with NSI N12ID dieless tool) |
| Conductor Compatibility | Aluminum, Copper (AL9CU Dual-Rated) |
| Material | Aluminum |
| Finish | Electro-Tin Plated |
| Color Code | White |
| Barrel Type | Standard Barrel – Two Hole |
| Stud / Bolt Size | 1/2 in. |
| Mounting Hole Spacing | 1.750 in. |
| Voltage Rating | 600V max (2000V max per UL486B) |
| Voltage Rating (Medium) | Up to 35kV when properly installed |
| Temperature Rating | 90°C |
| Overall Length (L) | 5.248 in. (5.24 in. nominal) |
| Overall Width (W) | 1.150 in. (1.14 in. nominal) |
| Outer Diameter (O.D.) | 0.840 in. |
| Inner Diameter (I.D.) | 0.550 in. |
| Tang Length (A) | 0.630 in. |
| Barrel Length (B1) | 1.402 in. |
| Tang Thickness (C) | 0.287 in. |
| Mounting Hole Diameter (E) | 0.508 in. |
| Application | Terminate, Splice, Tap Power Connectors |
| Standard Carton Qty | 12 per carton |
| Sold As | Per 100 each |
| UPC | 66238103103 |
| UNSPSC | 39121405 |
| Country of Origin | India |
| Listings / Standards | cULus Listed, UL486A/B |





